Beacon Engineered Solutions

Manufacturing Complexity. Mastered.

Formerly Donnelly Custom Manufacturing Company, Beacon Engineered Solutions masters the complexities that define a vital manufacturing partner – helping customers introduce new products while managing production and delivery of plastic components and assemblies throughout product lifecycles.

Leveraging niche expertise and processes we’ve perfected over decades, we move with the flow of your business, managing a high mix of materials and optimizing the volume and speed of deliveries to meet changing inventory needs.

Lean-Powered Plastics Processing

Our talented team embraces lean practices and continuous improvement to deliver the results you need.

Engineering Support

From product design and development, to our proprietary Manufacturing Launch Process, to engineering expertise in tool transfer and takeover programs, count on our niche engineering experts to make your program a success.

Beacon Manufacturing People

Purchasing Confidence

Treating your business as if it were our own, our team delivers exactly what you need: high-quality parts, delivered on time in the right quantities at the right time for optimized inventory turns, with per-part costs managed carefully every step of the way.

Simplifying the Whole Process

Handling wide swings in production and delivery volumes is a complex challenge. Beacon Engineered Solutions translates decades of expertise into simplified processes and programs through:

  • Upfront engineering to identify optimal part design, Design for Manufacturability (DFM), material selection, tooling sourcing and process design.
  • Lean principles and a focus on continuous improvement throughout molding and post-molding process to drive per-unit cost down while driving value up.
  • Optimized delivery volumes whenever you need them – matching our production to your fluctuating needs.

Whether launching a new product, transferring a tool to a new supplier or ramping up your production, Beacon Engineered Solutions is ready to master the challenge.